TetraPak Filling Operator

PurposeSupport product changeovers and smooth line running. Operate, monitor, and maintain the UHT processing line to ensure consistent, safe, and high-quality production.Key Responsibilities Machine Operation·      Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent). ·      Start-up and shut down machine according to SOP. ·      Carry out aseptic production following standard procedures. ·      Monitor machine parameters throughout production. ·      Maintain production speed according to production plan. ·      Ensure continuous product flow without unnecessary stoppages. Production Activities·      Prepare machine before production. ·      Perform package size changeovers. ·      Load packaging material and caps. ·      Monitor filling accuracy. ·      Verify package integrity. ·      Monitor coding and date printing. ·      Maintain production records. Quality Control·      Perform hourly quality checks. ·      Check package seal quality. ·      Monitor package appearance. ·      Verify fill volume. ·      Conduct leak tests. ·      Reject defective packs. ·      Report quality deviations immediately. Food Safety·      Follow GMP requirements. ·      Follow HACCP procedures. ·      Maintain aseptic conditions. ·      Prevent contamination. ·      Ensure sanitation standards are maintained. ·      Wear appropriate PPE. Machine MonitoringMonitor:·      Sterilization temperatures ·      Hydrogen peroxide concentration ·      Air pressure ·      Steam pressure ·      Product temperature ·      Filling accuracy ·      Machine alarms ·      Packaging material usage Minor Maintenance·      Perform daily autonomous maintenance. ·      Clean machine externally. ·      Lubricate designated parts. ·      Replace minor consumables. ·      Assist maintenance during breakdowns. ·      Report abnormal noises or vibrations. Housekeeping·      Maintain cleanliness around machine. ·      Follow 5S principles. ·      Dispose of waste correctly. ·      Keep work area organized. DocumentationMaintain records of:·      Production quantity ·      Downtime ·      Rejections ·      Machine stoppages ·      Material consumption ·      Shift handover ·      Cleaning records Key Performance Indicators (KPIs)·      Production efficiency (%) ·      OEE ·      Downtime ·      Product loss (%) ·      Packaging material loss ·      First Pass Yield ·      Number of quality defects ·      Customer complaints ·      Food safety compliance ·      GMP compliance ·      Machine availability ·      Housekeeping score  KEY QUALIFICATIONS & REQUIREMENTS ·      ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering.·      Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ).·      3–5 years’ operating Tetra Pak aseptic filling machines. ·      Experience in beverage, dairy, juice or UHT processing.